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Modifications for the Alinco DJ-195


 

Modification DJ-195T and DJ595T for extended TX .
Adjust mode for Alinco DJ-195
DJ-195E coverage in France
DJ-195 Alkaline AA battery pack mod

 

 

 
Modification DJ-195T and DJ595T for extended TX .
 
     

 
  1. Remove Battery
  2. Place HT facedown on Soft Surface
  3. Remove Black Plastic cover plate (Located at lower right corner of back of HT)
  4. Locate Blue wire (Directly under cover plate)
  5. Clip Blue Wire and insulate the ends to prevent shorting.
  6. Re-attach battery
  7. Hold down [F] key & power on.

Your HT is now capable of Transmitting out of Freq.

REMINDER: It is Illegal to transmit out of Frequency with out MARS/CAP PERMIT

 

 

 
Adjust mode for Alinco DJ-195
 
     

 

The DJ-195 does not require a serviceperson to manipulate the components on the prined-circuit board, except the ttimmer when adjusting reference frequency and deviation. Most of the ajuustments for the transceiver are made by using thekeys on it while the unit is in the adjustment mode. Because the adjustment mode temporarily uses the channels, frequency must be set on each channe before adjustments can be made.
For instrucitons on how to program the channels, see the "DJ-195 INSTRUCTION MANUAL" which came with the product. ln consideration of the radio environment, the frequency on each channel must be near the value (+/-1 MHz) listed in the table below. To enter the adjustment mode. set key lock and input 490217, Decimal point at 700MHz and 10MHz appears ln LCD. (To release the mode; set key-lock and input 490217.)



 

Channel Channel function Frequency
1 Reference frequency adjustment 145 MHz
2 High power adjustment 145 MHz
3 Low power adjustment 145 MHz
4 Minimum frequency sensitivity adjustment 130 MHz
5 Medium frequency sensitivity adjustment 145 MHz
6 Maximum frequency sensitivity adjustment 174 MHz
7 S-meter (1) adjustment 145 MHz
8 S-meter (FULL) adjustment 145 MHz
9 Deviation 145 MHz
10 DTMF (1) test 145 MHz
11 DTMF (D) test 145 MHz
12 Tone 67 Hz test 145 MHz
13 Tone 88.5 Hz test 145 MHz
14 Tone 250.3 Hz test 145 MHz
15 DCS code 255 test 145 MHz
16 Tone burst test 145 MHz
17 Aging (Not required to use) 145 MHz

Reference Frequncy Adjustment

  1. In The adjustment mode, select channel 1 by rotating the mail tuning dail.
  2. Press the PTT Key to start transmission.
  3. Rotate TC7 on the Main board until the value on the frequency counter matches fhe one dispIayed on the LCD.
  4. On 145,05 MHz messure TP1 near the VCO and to obtain 1.2V+0.1V (if the frequency display is flashing, the PLL is unlocked.)

High Power Adjustment

  1. In the adjustment mode, select channel 2 by rotating the main tuning dial.
  2. Hold down the PTT key to start transmission.
  3. While watching the reading of the TX power meter, set the output power to the vaue closest to 5W by rotating the main tuning dial.
  4. When the PTT key is released, the output power at that time will be stored as the high power setting.

Low Power Adjustment

  1. In the adjustment made, select channel 3 by rotating the main tuning dial.
  2. HoId down the PTT key to start transmission.
  3. While watching the reading of the TX power meter, set the output power to the value closest to 0.8 W by rotating the main tuning dial.
  4. When the PTT key is released, the output power at that time will be stored as the low power setting.

Minimum Frequency Seasitivity Adjustment

    See "Note on Adjusting the Sensitivity" later in this section.
     

  1. In the adjustment mode, select channel 4 by rotating the main tuning dail.
  2. Set the minimum frequency sensitivity rotating the main tuning dial, while F appeares after the FUNC key is pressed.

Medium Frequency Sensitivity Adjustment

    See "Note on Adjusting the Sensitivity" later in this section.
     

  1. In the adjustment mode, select channel 5 by rotating the mail tuning dial.
  2. Set the frequency sensitivity rotating the main tuning dial, while F appears after the FUNC key is pressed.

Maximum Frequency Sensitivity Adjustment

    See "Note on Adjusting the Sensitivity" later in this section.
     

  1. In the adjusment mode, select channel 6 by rotating the main tuning dial.
  2. Set the maxium frequency sensitivity rotating the main tuning dial, while F appears aftet the FUNC key pressed.

S-meter (1) Adjustment

  1. In the adjustment mode, select channel 7 by rotating the main tuning dial.
    The S-meter will show a single circle
  2. Enter "0" dBu(EMF) with the transceiver tester (SSG).
  3. Press the F Key. The transceiver beeps indicating the new setting has been stored successfully.

S-meter (Full)

  1. In the adjustment mode, select channel 8 by rotating the main tuning dial.
    The S-meter will show all six circles
  2. Enter "+20" dBu (EMF) with the transceiver tester (SSG)
  3. Press the F key. The transceiver beeps indicating the new setting has been stored successfully.

Deviation

  1. In the adjustment mode, select channel 9 by rotating the main tuning dial.
  2. Input a 50mVrms, 1Khz signal with your transceiver tester though the external microphone jack.
  3. With the tester, put the transceiver in the trabsmission mode.
  4. Rotate the VR1 on the printed-curcuit board of the transceiver until the deviation is set to 4.5 KHz.

DTMF (1) Test

    This function is only for checking the DTMF code, not adjusting it.
     

  1. In the adjustment mode, select channel 10 by rotating the main tuning dial.
  2. Press the PTT key. DTMF code "1" is automatically sent and you will hear the monitoring tone from the speaker.
  3. Check the deviation with the transceiver tester.

DTMF (D) Test

  1. In the adjustment mode, select channel 11 by rotating the main tuning dial.
  2. Press the PTT key. DTMF code "D" is automatically sent and you will hear the monitoring tone from the speaker.
  3. Check the deviation with the transceiver tester.

Tone 67Hz Test

    This function is only for checking the tone encoder, not adjusting it.
     

  1. In the adjustment mode, select channel 12 by rotating the main tuning dial.
  2. Press the PTT key. A 67Hz tone is automatically sent.
  3. Check the deviation with the transceiver tester.

Tone 88.5Hz Test

  1. In the adjustment mode, select channel 13 by rotating the main tuning dial.
  2. Press the PTT key. An 88.5Hz tone is automatically sent.
  3. Check the deviation with the transceiver tester.

Tone 250.3Hz Test

  1. In the adjustment mode, select channel 14 by rotating the main tuning dial.
  2. Press the PTT key. An 250.3Hz tone is automatically sent.
  3. Check the deviation with the transceiver tester.

DCS Code 225 Test.

  1. In the adjustment mode, select channel 15 by rotating the main tuning dial.
  2. Press the PTT key. An 255 DCS code is automatically sent.
  3. Check the deviation with the transceiver tester.

Tone Burst Test

    This function is only checking the tone burst, not adjusting it.
     

  1. In the adjustment mode, select channel 16 by rotating the main tuning dial.
  2. Press the PTT key. A 1750Hz tone is automatically sent.
  3. Check the deviation with the transceiver tester.

Aging

    Perform this aging test only when necessary.
     

  1. In the adjustment mode, select channel 17 by rotating the main tuning dial.
    The transceiver automatically repeaters transmission for a minute and reception for another minute.

Note on Adjusting Sensitivity

    Sensitivity is adjusted by applying the optimum viltage from the CPU to the varicap of the tuning circuit.
     

  1. Program any frequency within 145 MHZ +/- 1 MHz on memory channel 5.
  2. To enter the adjustment mode, set key lock and input 490217. Decimal point at 100MHz and 10MHz appears in LCD. (To release the mode, set key lock and input 490217).
  3. Select channel 5 by rotating the main tuning dial.
  4. Press the F key and, while the F appears, rotate the main tuning dial.
    Set the adjustment data to "**" for maximizing the sensitivity ("**" appears in the channel number area on the LCD).
  5. Press the F key.
  6. In the key lock mode, input 490217. Decimal point at 100MHz and 10MHz disappear.
    Turn the power OFF. The transceiver is in the normal status.

 

 
DJ-195E coverage in France
 
     
Author: Unknown


In france for all coverage, take the DJ-195e and make a cpu reset for all coverage between 130 and 174 Mhz.
 

 

 

 
DJ-195 Alkaline AA battery pack mod
 
     
Author: Chris Bunting, K1CWB


 

Here's how to modify the DJ-195 Alkaline AA battery pack to accept Ni-CD/Ni-MH batteries and charge them using the built in charging circuit and an ac adapter/13.8v input.

Simply remove the cover from the battery pack (remove the 2 screws) and locate the diode underneath the battery terminal on the bottom on the battery pack. Desolder the diode and solder the wire directly to the battery terminal instead.

Now you have a fully functional rechargeable battery pack without having to buy Alinco's special Ni-Cd pack.

Mod by Chris Bunting, K1CWB, cbunting@fission2.com. Preform this mod at your own risk. I will not accept any liability or responsibility when doing this modification.