KB2LJJ                                                           
 
Home                               Radio Mods Database and Manuals
 










 

                                               ICOM IC-900

                                                     EXPAND  RF and CROSS BAND REPEATER

  1- Open control head.
  2- Locate diode matrix on display "B" board control head.
  3- Add and remove diodes according to the drawing.
  4- Reassemble control head.
  5- Open interface "A" unit
  6- Change the switch position " 1 " (factory) to " 2 " interface. see A board.
  7- Reassemble the radio.
  8- Reset the microprocessor. (Press and hold [MR] and turn power OFF and ON.

 

                         

ICOM IC-900 Out of Band Modifications
 
     

 
---------------------------------------------------------------------
BAND       OPERATING FREQ   MATRIX CIRCUIT LOCATION         CONDITION
----       --------------   -----------------------         ---------
28 Mhz     28 - 40 Mhz      Remove D33 (3-B)                RX Only

                            Remove D33 (3-B) &              TX/RX
                            Install Diode at 3-A
---------------------------------------------------------------------
50 Mhz     40 - 54 Mhz      Remove D32 (4-B)                RX Only

                            Remove D32 (4-B) &              TX/RX
                            Install Diode at 4-A
---------------------------------------------------------------------
144 Mhz    138 - 174 Mhz    Remove D27 (1-D)                RX Only

                            Remove D27 (1-D) &              TX/RX
                            Install Diode at 1-C
---------------------------------------------------------------------
220 Mhz    216 - 236 Mhz    Remove D26 (2-D)                RX Only

                            Remove D26 (2-D) &              TX/RX
                            Install Diode at 2-C
---------------------------------------------------------------------

440 Mhz    420 - 470 Mhz    Remove D25 (3-B)                RX Only

                            Remove D25 (3-B) &              TX/RX
                            Install Diode at 3-C
---------------------------------------------------------------------
1200 Mhz   -------------    --------------------            -------
---------------------------------------------------------------------

Diodes are 1SS-211 or any high quality silicon signal diode Matrix is located at display-B of EX-601 remote controller.
 


          D36  D32  D28  D24  D20  D16  D12  D8     4
          D37  D33  D29  D25  D21  D17  D13  D9     3
          D38  D34  D30  D26  D22  D18  D14  D10    2
          D39  D35  D31  D27  D23  D19  D15  D11    1
          
           A    B    C    D    E    F    G    H      

All changes are made in the control head.
Diodes are arranged in a 8x4 array: A-H, 1-4.

As shipped from the factory, the diodes are arranged thusly:
X = diode in place
 

        ____________________________________
        |   | X | X |   |   |   |   | X | 4
        |---|---|---|---|---|---|---|---|---        
        |   | X |   | X |   |   |   |   | 3
        |---|---|---|---|---|---|---|---|---        
        |   | X |   |   |   | X |   | X | 2
        |---|---|---|---|---|---|---|---|---        
        |   |   |   |   |   |   |   | X | 1
        |---|---|---|---|---|---|---|---|---        
        | A | B | C | D | E | F | G | H |

To add receive coverage on 6 meter and 70 cm bands only:
C=cut diode, or remove

 

        ____________________________________
        |   | C | X |   |   |   |   | X | 4
        |---|---|---|---|---|---|---|---|---        
        |   | X |   | C |   |   |   |   | 3
        |---|---|---|---|---|---|---|---|---        
        |   | X |   |   |   | X |   | X | 2
        |---|---|---|---|---|---|---|---|---        
        |   |   |   |   |   |   |   | X | 1
        |---|---|---|---|---|---|---|---|---        
        | A | B | C | D | E | F | G | H |

440 Band - to expand coverage from 420 - 470 MHz:
Remove diode D25 (3,D) for RX
Install diode in (3,C) for TX
VCO in 440 module covers a 20 MHz range - re adjust as needed.

220 Band - to expand TX coverage from 216 - 236 MHz:
* This mod hasn't been tried and verified. *
Install diode (1,C) for TX
Remove diode (2,D) - ?
144 MHz Band - to expand TX coverage from 138 - 174 MHz:
Install diode in (1,C)

50 MHz Band - to expand coverage from 40 - 54 MHz:
Remove diode D32 (4,B) for RX
Install diode in (4,A) for TX

28 MHz Band - to expand coverage from 28 - 40 MHz:
Remove diode D33 (3,B) for RX
Install diode in (3,A) for TX
Mobile extender (cross band link) operation:

Install a diode in position (1,A) in the control head.

Open the Interface A unit, and look for two switches near where the optional tone and digital squelch boards go.
(next to the "option 1" space" Put these two switches in position 2, then reassemble unit.

To operate as a cross band link:

Set radio in VFO mode, and select frequencies (simplex mode) in the two bands of interest, then turn on the "lock" switch on the side of the control head. The "lock" indicator on the LCD display should blink.
A signal received on band 1 will be repeated on band two, and vice versa. For example:

223.500 MHz <======> IC900 <======> 146.520 MHz

The frequencies on the display will swap back and forth depending on the frequency being transmitted at the time.

------> IC900 Modification Corrections <-------

#: 79969 S7/Vendor Support
16-Aug-88 23:54:53
Sb: IC900.MOD Correction
Fm: Larry A. Bronstone 72667,3201
To: sysop (X)

I just downloaded the file IC900.MOD and noticed a few errors.
 

  1. On the 220 band install a diode at 2C not 1C (1C is for the 144 band).
  2. The diagram showing the stock matrix layout has a diode at 2H. The diode is actually at 3H. As a point of clarification

removing diodes 4B, 3B and 3D gives maximum receive coverage on all bands. The diode that ICOM uses on their matrix board is 1SS211. The matrix is inside the REMOTE CONTROLLER along with all of the memory settings. MINI-REPEATER instructions (addition of diode 1A on matrix and (S1 & S2 both in position 2 - interface unit A).
 

  1. Both frequencies in the MAIN and SUB bands must be in the SIMPLEX mode.
  2. The LOCK switch acts as the repeat on/off switch. With the LOCK switch activated, the LOCK indicator will flash.
  3. When a signal is received on the SUB band it will be retransmitted on the MAIN band. If a signal is received on the MAIN band, the unit will reverse the MAIN and SUB frequencies, then retransmit on the MAIN band.
  4. If either of the band units have DUP activated, the LOCK switch will function as normal. The LOCK switch disables the front panel controls when activated even in repeater mode.
  5. The MINI-Repeater operation will also operate if the optional tone units are installed, however, both bands to be used in the Mini-Repeater operation MUST have the option installed and activated.
IC-900 Memory Expansion Modification (Preliminary Rev II)
     

This modification, done to the controller head, will double the amount of available memories to two banks of ten memories per band.

Remove the screw from the back of the control head, and carefully open the unit. Remove the five screws holding the "Display B" unit board to the rear cover, and unplug the white three pin connector that goes to the "beeper".

Locate IC2, the 24 pin RAM chip on the back of the board. Carefully cut the small etch between pins 19 and 20. Solder a #30 wire about 6 inches long to pin 19, (address bit 10). Solder a 22K 1/4 resistor to the cathode of D5, (1N4002).
This is a good "pull-up" voltage. Locate this resistor next to D5, on the top side of the board. Connect the wire from pin 19 of IC2, and another 3 inch long #30 wire to the other end of the 22K resistor. (Trim the wires as needed).

The "DIM" switch is connected to two fine etches that go between diode D5 (1N4002)and the rectangular cutout on the board. Carefully cut these two etches, removing at least a 1/16 inch section of each etch. Carefully scrape about 1/16 inch of the green varnish on the "upstream" side of these two etches (one of them is connected directly to the cathode of D5. Bridge these two etches together. (The display will now be only "bright", but this is no real loss, since the display isn't all that bright anyway).

On the bottom side of the board, there are three pads for the "DIM" switch, with two of them connected together. There will be a glass zener diode (D2) across this switch. Remove this diode. Solder a short piece of wire from these two pads to a convenient ground point on the board. Solder the 3 inch piece of wire from the 22 K resistor to the third pad of the DIM switch. When the DIM switch is in the "bright" position (down) the memory will contain the original data. If the switch is in the "dim" position (up), then the second bank of memories can be loaded and used. Combined with the RX and TX expansion mods, this is a good way to have the first bank loaded with ham band freqs, and the second bank filled with police/fire/whatever channels.

The new bank of memories will read 999.9995 MHz when first called up, and will have to be loaded with the desired frequencies, offsets and PL tones. (This is not a way to open up the RX to receive the 800 - 950 MHz band, unfortunately). Ed Brown KB1MZ