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Modifications for the Kenwood TR-8400
  TR-8400 auf 9k6  
     

Hallo !
Ich habe hier noch die Anleitung wie man den Kenwood TR-8400 (altes PLL-Rastermonster) auf 9k6 Umbaut. Dabei ist noch eine Modifikation wie man die Umschaltung auf senden verbessern (verschnellern) kann.

Hier nun die Modifikationen:

Das tuning des TXDelays hab ich ausprobiert, leider hatte ich keinen 390 Ohm Widerstand zur Hand, mit 470 Ohm kommt man auf 160mS Umschaltzeit.
Obs noch schneller geht probier ich nochmal aus wenn ich die notwendige Modifikation für 9k6 vorgenommen habe, mangels Modem hab ich das noch nicht in angriff genommen. Dann kann ich auch was über Tauglichkeit usw. berichten.
73s Holger dg6dbf @ dk0mwx

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de DL1YDD @ DB0IZ

TR-8400 Transmit Delay Time

PLL lockup time when switching from receive to transmit may be shortened for faster transmitter response. This change applies to units before serial number 1060455.

On the PLL unit X50-1670-xx, check the values of R31 (390 ohm) and C47, C48 (6.8uf) near Q7 and Q8. If these component values differ, change as required. This will give approximately a 0.12 second delay, which should be satisfactory for practical use. However, if shorter delay is required, replace R31 with an 820 ohm resistor. This will yield an approximate 0.096 second turn-on delay.

No adjustment is required after this part change.

Note: When R31 is 820 ohms, CTCSS (Subtone) will be slightly distorted.

Installation time for this procedure is 1/2 or less.

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de DL1ZAX @ DB0EAM

Hallo 9600 Baud User
Da ich auf meine Anfrage "Umbau Kenwood TR-8400 auf 9600 Baud" keine Antwort bekommen habe, blieb mir nichts anderes uebrig es selber zu versuchen. Dank der Hilfe von DB8AS und DG9FU war das dann auch gar nicht so schwer.

Das RX-Signal kann man auf der Platine "RX.TX UNIT(X44-1340-61)" an der Diode D7, nach der Spule L10 abgreiffen.
Diese Platine ist auf der Unterseite von dem Geraet, also da wo der Lautsprecher ist.
Die Diode ist links neben der Stelle wo der Lautsprecher bei geschlossenem Deckel sitzt (Bedienelemente zeigen zu Ihnen).
An D8 kann man die Abschirmung des Verbindungskabels zum G3RUH Modem anschliessen, sie liegt auf Masse.

Das TX-Signal wird ueber ein Relais der Diode D1 zu gefuehrt.
Diese Diode befindet sich auf der Platine "PLL UNIT(X50-1670-61)" unter dem Blech, hinten links auf der Oberseite des Geraetes.
Das TX-Signal vom G3RUH-Modem muss ueber ein Relais angeschlossen werden welches von der PTT des TNC2 geschaltet wird.
Bei Empfang darf das TX-Signal nicht an der Diode anliegen.
Dazu habe ich das PTT Signal ueber den freien Pin von der Mikrofonbuchse zum Relais im innern des Geraetes gefuehrt.
Das Relais hat zwei Kontakte, ueber den einen wird das PR-Signal geschaltet und ueber den anderen Kontakt wird die PTT vom TR-8400 geschaltet.
Dadurch kann man das Geraet auch nach dem Umbau mit einem Mikrofon betreiben ohne das es zu problemem kommt.

Dieser Umbau arbeitet ohne Probleme.
Fals noch fragen sind, nur mut...

vy 73 de DL1ZAX Dietmar @ DB0EAM

 
TR-8400 Transmit Delay Time
     

PLL lockup time when switching from receive to transmit may be shortened for faster transmitter response. This change applies to units before serial number 1060455.

On the PLL unit X50-1670-xx, check the values of R31 (390 ohm) and C47, C48 (6.8uf) near Q7 and Q8. If these component values differ, change as required. This will give approximately a 0.12 second delay, which should be satisfactory for practical use. However, if shorter delay is required, replace R31 with an 820 ohm resistor. This will yield an approximate 0.096 second turn-on delay.

No adjustment is required after this part change.

Note: When R31 is 820 ohms, CTCSS (Subtone) will be slightly distorted.

Installation time for this procedure is 1/2 or less.

 
  TR-8400 Transmitter Freq Response, Voice or DTMF  
     

Operator complaints of insufficient lows in transmit, or faulty Autopatch operation traceable to incorrect twist (high to low tone group balance) may be remedied by changing two capacitors at the mic amplifier input.

On the RX/TX unit X44-1340-11, change C62 and C65 from 0.1uf to 1.0uf, 35v tantalum (CS15E1V010M) to increase low frequency transmitter frequency response. Adjust Deviation (VR3) or mic gain (VR2) as necessary.

Installation time for this procedure is 1/2 or less.

 
  TR-8400 Sub-audible Encode Installation  
     

When installing a sub-audible encode in a first-lot radio, change the Tone switch power source from the 8C (common) to the 9T (transmit) line. This will prevent the encoder from distorting the receiver when the Tone switch is ON.

Procedure.

  1. Remove the bottom cover (2 long screws, rear, 3 short screws, front) and unplug the speaker.
  2. Cut the GRAY lead to the Tone switch wiper one inch from the switch. Tape-insulate the long lead to the harness.
  3. Connect the switch wiper to the Mic connector, pin 5.
    (See Fig. 1)
  4. Install the encoder, connect the speaker, and replace the bottom cover.

For complaints of distorted sub-audible tone in a first-lot unit, replacing components and readjusting the PLL will reduce or eliminate distortion.

Procedure.

  1. Remove the top cover (4 screws).

  2. Remove the rubber conductive shield.

  3. remove the aluminum cover from the PLL unit X50-1670-xx (17 screws).

  4. Unplug connectors J2-J6.

  5. Remove 11 screws and 2 threaded studs securing the PLL printed circuit board. Shift the board to the rear, then swing up and tothe right.

  6. Use Wikit or a desoldering tool to remove and replace:
    Component      was      replace width (vicinity of Q7)
    R30            12 Kohm  18Kohm 1/4W
    R31            820 ohm  390 ohm 1/4W
    C47            6.8uF    15uF Tantalum (observe polarity)
    c48            6.8uF    15uF Tantalum (observe polarity)
    
    Note: Don't create solder-bridges or lift the foil.

  7. Reverse steps 5, 4, 3 to partially reassemble.

  8. Perform the PLL adjustment listed in the Service Manual, page 24, item 2.

  9. Reverse steps 2 & 1 for final assembly.


 
  TR-8400 RX internal sporious signals  
     

Receiver internal spurious signals occurring at xx1.7 MHz and xx6.7 MHz may be reduced or eliminated by adding an additional ground and bypass capacitor in the PLL. These are third overtone (21.6 MHz) products of the PLL IF (7.2 MHz). This applied to all units before S/N 111xxxx.

Procedure.

  1. Remove the top cover (4 screws).
  2. Remove the rubber conductive shield.
  3. Remove the aluminum cover from the PLL unit X50-1670-xx (17 screws).
  4. As illustrated, solder a jumper between the DBM and VCO compartments.
  5. Solder a .01uF 50V disc ceramic capacitor (CK45F1A103Z) from the DBM shield to the case of Q4 (3SK76 or 3SK92).
  6. Reverse steps 3-1 to reassemble.

Note: Installation time for this procedure is ½ hour or less.


Remember it is Illegal to transmit out of band. This Modification is for Informational purposes ONLY.
Doing such modifications on your radio may void any warranty and damage your equipment.
All mods found on this database are offered to me by other amateur radio hams or captured by Packet system. 
KB2LJJ  take no responsibility or liability for any damage done resulting from any modification.  

 I have been trying to help our ham radio with the radio modifications and have asked for any type of new radio mods.
 However, I haven't received too many.  If all of you contributed a little more,  I believe I would be able to help 
all the other ham's that are looking for these mods. I know it is possible to get more mods from all the Ham's because of
 the wide range that exist throughout the world.  By doing this we can  flourish and enjoy more of this hobby that 
we've taken part in for so many years. Furthermore, I ask you not to forget to send me any modifications that you might
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 73's
   John Ribeiro
             KB2LJJ